Shyman Project

Sustainable Hydrothermal Manufacturing of Nanomaterials

Large-scale green & economical synthesis of nanoparticles and nanostructures

 

About the Project

It is vital that nano-manufacturing routes facilitate an increase in production whilst being 'green', sustainable, low cost and capable of producing high quality materials.

Continuous hydrothermal synthesis is an enabling and underpinning technology that is ready to prove itself at industrial scale as a result of recent breakthroughs in reactor design which suggest that it could now be scaled over 100 tons per annum. Academic specialists with international reputations in reactor modelling and kinetics and metrology will develop the know how needed to scale up the current pilot scale system.

Selected project partners with expertise in sustainability modelling and life cycle assessment will quantify the environmental impact and benefits of a process that uses water as a recyclable solvent, whilst producing the highest quality, dispersed and formulated products. In addition to scale up production, the process will be improved through case studies with industrial end users in four key areas:

  • Printed electronics with SOVY
  • Surface coatings with CRF, PPG and SOVY
  • Healthcare and medical with ENDOR and CERA
  • Hybrid polymers and materials with ITAP, TopGaN and REPSOL

Further value will be added to the Project by working on new materials that have been identified as key future targets but cannot be currently made, or made in significant quantities. The consortium is founded on the principle that the whole value chain (from nanoparticle production to final product) must be involved in the development of the technology. This will not only inform the development stages of the production process but also maximise market pull, rather than simply relying on subsequent technology push.


Objectives of the Project

In summary – the SHYMAN project is a 4 year project based on a technology with a solid foundation and will focus on 5 key themes, specifically:

  1. Scale up – what are the limits for scale up? How can these limits be impacted by better process design?
  2. Formulation – how flexible is the process to allow online pre-treatment of the nanoproduct?
  3. Weight loading – how can the concentration of the final product be increased from 1% to 30%?
  4. Cost – how low can opex be driven to make this one of the most sustainable manufacturing processes of the future?
  5. Sustainability – what are the environmental benefits of the process?

e-NEWSLETTERS

January 2013 - Newsletter number 1 click here

  • TiO2 Nanoparticles

    With an average particle size around 10nm and low particle size distribution

  • ZrO2 Nanoparticles

    Around 5-10nm, doped with Eu